SERVICES

Service


Iyappa aluminium solutions private limited one of south India’s leading truck fabricator, collaborate with Hindalco to provide expert aluminium fabrications. We offer a range of services related to aluminium fabrication, particularly in the transportation industry. Here are some of their key services:

  1. Truck Fabrication: They specialize in designing and fabricating aluminium bodies for trucks, including cargo containers, trailers, and other transport vehicles.
  2. Customization: Iyappa Aluminium Solutions can customize aluminium components based on specific requirements. Whether it’s modifying existing parts or creating entirely new designs, they have the expertise.
  3. Repairs and Maintenance: They provide repair services for damaged aluminium truck bodies, ensuring they are back in optimal condition. Regular maintenance is also part of their offerings.
  4. Aluminium Welding: Skilled welders at Iyappa can handle aluminium welding, ensuring strong and durable joints for various components.
  5. Quality Assurance: The company emphasizes quality control to deliver reliable and safe aluminium products.
  1. Weight Reduction and Increased Payload Capacity:
    o Aluminium is significantly lighter than mild steel or stainless steel. By using aluminium tankers, you can reduce the overall weight of the vehicle. This reduction directly translates to increased payload capacity, allowing more goods to be transported efficiently.
    o Lighter tankers also contribute to better fuel efficiency, which is crucial for long-haul transportation.
  2. Enhanced Durability and Longer Lifespan:
    o Aluminium has excellent corrosion resistance properties. Unlike mild steel, which can rust and deteriorate over time, aluminium remains unaffected by rust.
    o The extended lifespan of aluminium tankers reduces maintenance costs and ensures reliable performance over the years.
  3. Low Static Electricity Contact:
    o Aluminium has low static electrical contact, which means it accumulates less static electricity. This property is essential for transporting hazardous goods.
    o Reduced static electricity minimizes the risk of sparks or fires during loading, unloading, or transportation of flammable materials.
  4. Corrosion Resistance:
    o As you mentioned, the corrosive issue is virtually eliminated with aluminium tankers. Unlike mild steel, which can corrode due to exposure to chemicals or harsh environments, aluminium remains unaffected.
    o This corrosion resistance ensures the integrity of the tanker, preventing leaks and maintaining safety standards.

In summary, aluminium tankers offer a compelling solution for hazardous goods transport, combining lightweight design, durability, and safety. Their adoption contributes to a more sustainable and efficient logistics industry.

  1. Payload Advantage: Aluminium truck bodies weigh significantly less than traditional steel bodies. For example, an aluminium truck bed can weigh up to 40% less than a steel bed of the same strength 1 . This weight reduction allows trucks to carry more payload while still conforming to legal weight restrictions.
  2. Increased Mileage: Replacing heavier body materials with aluminium has shown an increase in mileage due to aluminium ’s higher strength-to-weight ratio. This results in less fuel consumption and cost savings for businesses.
  3. Long Life: Aluminium truck bodies have a long lifespan. They outlive the life of the truck itself. Additionally, aluminium bodies have high resistance to corrosion and rust, making them ideal for frozen food and seafood transport.
  4. Lower Fabrication Time: It takes less time to fabricate and can be fitted onto the vehicle within 24 hours. Insulated aluminium bodies also require less fabrication time compared to composite types.
  5. Easy Repairs: The structure of aluminium container allows for easy replacement of individual panels, saving both time and costs during repairs.
  6. Environmental Benefits: Aluminium bodies reduce diesel consumption, leading to a cleaner environment. Additionally, using all-aluminium truck bodies helps avoid tree felling associated with wooden bodies, promoting greener surroundings.
  7. High Resale Value: Vehicles fitted with aluminium bodies tend to have higher resale value due to their longevity and benefits.
  8. Recyclability: Aluminium is easily and endlessly recyclable, making it an environmentally friendly choice.

In summary, aluminium truck bodies offer a win-win situation: increased payload capacity and cost savings for businesses, along with environmental benefits.

  1. Lightweight and Durable: Aluminium ’s natural properties make it perfect for creating trailers that are incredibly strong yet surprisingly light. This translates to ease on your engine and a smoother ride.
  2. Corrosion-Resistant: Aluminium isn’t just about shine; it’s also about strength against the elements. Unlike steel, aluminium doesn’t rust, making it ideal for trailers exposed to various weather conditions.
  3. Fuel Efficiency: The lighter the load, the lighter the bill at the pump. Aluminium trailers, being considerably lighter than their steel counterparts, lead to improved fuel efficiency and easier towing.
  4. Customization: Aluminium trailers are often easier to customize than steel models. Whether you’re towing cars, boats, or cargo, their easy-to-customize design allows you to tailor the trailer to fit your specific needs.
  5. No Cracking: Aluminium trailers don’t crack easily, ensuring their longevity and durability.
  6. Better Tire Mileage: Due to their lighter weight, aluminium trailers put less strain on tires, resulting in better tire mileage.
  7. Environmentally Friendly: Aluminium is a green product because it’s easily recyclable and doesn’t contribute to deforestation like wooden trailers.
  8. Strong and Tough: Despite their lightweight nature, aluminium trailers can handle heavy loads without buckling or warping.
  9. Easily Repairable: If damage occurs, aluminium trailers are straightforward to repair.
  10. Cost Savings: Aluminium trailers save money on multiple repairs and maintenance due to their durability and resistance to corrosion.

In summary, aluminium trailers combine strength, durability, and fuel efficiency, making them an excellent choice for hauling goods and materials

  1. Lightweight and Easy to Install: Aluminium bus bars are significantly lighter than copper, making them easy to handle and install. Their lightweight nature reduces the need for heavy equipment and workforce during construction, saving both time and money.
  2. High Conductivity: Aluminium bus bars offer excellent electrical conductivity. This property ensures efficient power transfer, making them ideal for electrical applications. Additionally, aluminium bus bars are less prone to corrosion, making them suitable for harsh environments.
  3. Low Maintenance: Aluminium bus bars require minimal maintenance. Their corrosion resistance prevents rust or degradation over time. If any damage occurs, aluminium is abundant and easy to replace.
  4. Cost-Effective: Although the initial cost of aluminium may be slightly higher than other materials, its long-term benefits make it a practical choice. Aluminium bus bars have a longer lifespan and need less maintenance, resulting in cost savings over time.
  5. Versatility: Aluminium bus bars can be tailored to meet specific voltage requirements through various sizes and thicknesses. This adaptability ensures efficient electricity flow while offering longevity throughout the project’s lifetime.

In summary, aluminium bus bars provide superior protection, high thermal conductivity, and ease of assembly. Their lightweight design, conductivity, low maintenance, and cost-effectiveness make them a go-to choose for engineers and
contractors in construction and infrastructure projects.